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ZY13103A Advanced Programmable Controller Experiment Device

发布时间:2009-08-18 浏览次数:371

                    

I. Features
 
(1)Application Range
This experiment device is equipped with Siemens series PLC controller, industrial control configuration software, analog experimental modules, physical models, touch screen module, transducer module and communication modules, could provide digit quantity, analog quantity, frequency conversion speed regulation, touch screen monitoring, configuration monitoring and network communication etc. It could be applied to electric automatization, industrial automatization power supply and utilization, mechanical & electrical integration, process control training course. It is providing an excellent platform for PLC technology learning and practice.

(2)Product Features
1)this table realizes real modularization structure.
2)not only complete regular PLC basic instruction experiments, but also provides plenty digit quantity control experiment, analog quantity control experiment, touch screen experiment, configuration experiment, frequency conversion speed regulation experiment, PLC communication experiment, transducer and PLC comprehensive experiment, etc.;
3)provides varied network communication modes:①PPI point-to-point communication、②MPI multi-point communication、③PROFIBUS-DP communication、④industrial Ethernet communication、⑤MODEM modulation demodulator communication; 
4)provides upper machine configuration monitor software, in the debugging and program running process, users could directly observe the experimental phenomena to master the communication and configuration software knowledge; besides, provide industrial touch screen configuration software ProTool and WinCC Flexible training contents
5)has earthing protection and leakage protection function. The power control screen has current leakage protector, if the whole table has leakage, when the leakage current over a certain value, it would cut off power to protect personal safety; Besides, we also provide industrial touch screen configuration software ProTool and WinCC Flexible for experimental training;
6)this device provides AC three phase 380V and single phase 220V AC power, also the DC24V and 5V DC power. Besides, it provides varied signal source and apparatus expanded module, like digital display or pointer voltmeter;
7)provides plenty operation units and indication unit expanded modules, such like the button switch (jog and self-locked), selective switch, emergency stop switch, travel switch, varied indicator lights, buzzer and etc.
II. Performance
(1)Working power: AC three phase 380V±5% 50Hz 
(2)PLC host:Provide Siemens varied part No. PLC host module wall box and several expanded module and network communication module wall box for choosing;             
(3)Load power: DC 24V/4A、5V/2A、±15V adjustable voltage output
(4)Dimension: 162cm×84cm×160cm
System composition
(1)Power control screen
1)three phase four wire 380V AC power, three voltmeters monitor the grid voltage, three indicator lights, with lamp fuse protection, key switch control;
2)provides +5V/1A and +24V/1A DC stabilized voltage power, three and half digit display
3)provides ±15V adjustable DC voltage source output
4)provides timer, also the alarm recorder, usually used as clock, has the function of setting time, timing alarm, cut off power, also could record the leakage alarm times because of connection or operation fault.
(2)Siemens PLC experiment wall box
S7-200 PLC host module wall box
1)ZYSIM01  S7-200 PLC host module wall box(1)    
PLC host part No.:CPU222 CN,AC/DC/RELAY,8DI/6DO
2)ZYSIM02  S7-200 PLC host module wall box(2)    
PLC host part No.:CPU224 CN,AC/DC/RELAY,14DI/10DO
3)ZYSIM03  S7-200 PLC host module wall box(3)    
PLC host part No.:CPU224XP CN,AC/DC/RELAY,14DI/10DO,2AI/1AO
4)ZYSIM04  S7-200 PLC host module wall box(4)    
PLC host part No.:CPU226 CN,AC/DC/RELAY,24DI/16DO
S7-200 PLC expanded module wall box
1)ZYSIM11  S7-200 PLC digital quantity expanded module wall box(1)  
Module part No.:EM223 CN,8DI/8DO RELAY
2)ZYSIM12  S7-200 PLC digital quantity expanded module wall box(2)  
Module part No.:EM223 CN,16DI/16DO RELAY
3)ZYSIM21  S7-200 PLC analog quantity expanded module wall box(1)  
Module part No.:EM235 CN,4AI/1AO
4)ZYSIM24  S7-200 PLC thermal resistor expanded module wall box   
Module part No.:EM231 CN,2 channel input thermal resistor
5)ZYSIM25  S7-200 PLC thermocouple expanded module wall box    
Module part No.:EM231 CN,4 channel input thermal thermocouple
S7-200 PLC network communication module wall box
1)ZYSIM26  S7-200 PROFIBUS-DP module wall box   
Module part No.:EM277 PROFIBUS-DP;with bus extended cable
2)ZYSIM27  S7-200 industrial Ethernet module wall box   
Module part No.:CP243-1 industrial Ethernet module; with bus extended cable
3)ZYSIM28  S7-200 MODEM communication module wall box
 Module part No:EM241 modulation demodulator Module;with bus extended cable
Remark:When purchasing the S7-200 PLC expanded module and network communication module, should at least purchase one Siemens S7-200PLC module bus extended cable.
Siemens S7-200 PLC combination module wall box
1)ZYSIM31  S7-200 PLC combination module wall box(1)    
Module part No.:CPU224 CN,AC/DC/RELAY,14DI/10DO;EM235 CN,4AI/1AO
2)ZYSIM32  S7-200 PLC combination module wall box(2)    
Module part No.:CPU224 CN,AC/DC/RELAY,14DI/10DO;EM223 CN,8DI/8DO RELAY;EM235 CN,4AI/1AO
3)ZYSIM33  S7-200 PLC combination module wall box(3)    
Module part No.:CPU224 CN,AC/DC/RELAY,14DI/10DO;EM223 CN,16DI/16DO RELAY;EM235 CN,4AI/1AO
4)ZYSIM34  S7-200 PLC combination module wall box(4)    
Module part No.:CPU224 CN,AC/DC/RELAY,14DI/10DO;EM235 CN,4AI/1AO;EM277  PROFIBUS-DP module
5)ZYSIM35  S7-200 PLC combination module wall box(5)    
Module part No.:CPU224 CN,AC/DC/RELAY,14DI/10DO;EM235 CN,4AI/1AO;CP243-1 industrial Ethernet module 
6)ZYSIM36  S7-200 PLC combination module wall box(6)    
Module part No.:CPU224 CN,AC/DC/RELAY,14DI/10DO;EM235 CN,4AI/1AO;EM241  MODEM communication module
7)ZYSIM37  S7-200 PLC combination module wall box(7)    
Module part No.:CPU224XP CN,AC/DC/RELAY,14DI/10DO,2AI/1AO;EM231 CN,2 channel input thermal resistor;EM235 CN,4AI/1AO
8)ZYSIM38  S7-200 PLC combination module wall box(8)    
Module part No.:CPU226 CN,AC/DC/RELAY,24 DI/16DO;EM235 CN,4AI/1AO
Remark:when purchasing Siemens S7-200PLC host module or combination module, should at least purchase one Siemens PC/PPI program cable. Besides the above part No S7-200 PLC, users could select other S7-200 series module.              
Siemens S7-300 PLC host module wall box
1)ZYSIM51  S7-300 PLC host module wall box(1)    
CPU313C-2DP,24VDC power supply,32KB working memory, with PROFIBUS-DP main/sub interface, integrates 16DI/16DO,PID、counter,PWM pulse output、frequency measurement function,DI/DO maxi. 8192,AI/AO maxi. 512,40 needle front linker
2)ZYSIM52  S7-300 PLC host module wall box(2)    
CPU313C-2DP,24VDC power supply,32KB working memory, with PROFIBUS-DP main/sub interface, integrates 16DI/16DO、PID、counter,PWM pulse output、frequency measurement function,DI/DO maxi.8192,AI/AO maxi.512,40 needle front linker; CP343-1 industrial Ethernet communication module
3)ZYSIM53  S7-300 PLC host module wall box(3)    
CPU314C-2DP,24VDC power supply,48KB working memory, with PROFIBUS-DP main/sub interface, integrates 24DI/16DO、4AI/2AO、1PT100、PID、counter,PWM pulse output、frequency measurement function、shaft location function,DI/DO maxi. 8192,AI/AO maxi. 512,two needle front linkers
4)ZYSIM54  S7-300 PLC host module wall box(4)    
CPU314C-2DP,24VDC power supply,48KB working memory, with PROFIBUS-DP main/sub interface, integrates 24DI/16DO、4AI/2AO、1PT100、PID、counter,PWM pulse output、frequency measurement function、shaft location function,DI/DO maxi. 8192,AI/AO maxi. 512,two 40 needle front linkers; CP343-1 industrial Ethernet communication module
Remark:Besides the above part No S7-300 PLC, users could select other S7-300 series module. 
(3)PLC analog control experiment wall box
1)ZYPLC31 PLC analog control experiment wall box(1)     
PLC basic instruction program practice, motor jog and bi-direction rotation analog control, motor Y/△ reversing start analog control, motor series resistor reduction voltage start control
2)ZYPLC32 PLC analog control experiment wall box(2)    
Water tower water level analog control, manipulator analog control, multi-liquid auto mixing analog control, five phase stepping analog control
3)ZYPLC33 PLC analog control experiment wall box(3)    
Assembling line analog control, four section transmission analog control, eight segment LED digital display control, crossroad traffic light analog control
4)ZYPLC34 PLC analog control experiment wall box(4)    
Sky tower light analog control, accommodation distribution analog control, material handling vehicle control, neon lamp analog control
5)ZYPLC35 PLC analog control experiment wall box(5)    
Steel rolling process analog control, vending machine analog control, quiz responder analog control, auto washing machine analog control
6)ZYPLC36 PLC analog control experiment wall box(6)    
Auto-control shaping machine analog control, fancy lantern analog control, fountain analog control, three storey elevator analog control
7)ZYPLC37 PLC analog control experiment wall box(7)    
Material handling loading analog control, plating product line analog control, tool magazine selection analog control (with motor), worktable auto cyclic analog control (with motor)
8)ZYPLC38 PLC analog control experiment wall box(8)    
Four storey elevator control system analog (with motor)
(4)Transducer experiment wall box
1)ZYBPQ11 Siemens transducer experiment wall box(1)    
Transducer part No.:MM420,0.37kW,single phase 220V input  
2)ZYBPQ12 Siemens transducer experiment wall box(2)    
Transducer part No.:MM420,0.37kW,three phase 380V input
3)ZYBPQ13 Siemens transducer experiment wall box(3)    
Transducer part No.:MM420,0.75kW,single phase 220V input
4)ZYBPQ14 Siemens transducer experiment wall box(4)    
Transducer part No.:MM420,0.75kW,three phase 380V input
5)ZYBPQ15 Siemens transducer experiment wall box(5)    
Transducer part No.:MM440,0.37kW,single phase 220V input
6)ZYBPQ16 Siemens transducer experiment wall box(6)    
Transducer part No.:MM440,0.37kW,three phase 380V input
7)ZYBPQ17 Siemens transducer experiment wall box(7)    
Transducer part No.:MM440,0.75kW,single phase 220V input
8)ZYBPQ18 Siemens transducer experiment wall box(8)    
Transducer part No.:MM440,0.75kW,three phase 380V input
Remark:Besides the above transducer, users could choose other kinds of transducer as well
(5)Touch screen experiment wall box
1)ZYHMI01 Siemens touch screen experiment wall box(1)    
Touch screen part No.:K-TP178 micro,5.7 inch,STN LCD,blue mode,resolution 320×240
2)ZYHMI02 Siemens touch screen experiment wall box(2)    
Touch screen part No.:TP170A,5.7 inch,STN LCD,blue mode,resolution 320×240
3)ZYHMI03 Siemens touch screen experiment wall box(3)    
Touch screen part No.:TP170B,5.7 inch,STN LCD,blue mode,resolution 320×240,black and white
4)ZYHMI04 Siemens touch screen experiment wall box(4)    
Touch screen part No.:TP170B,5.7 inch,STN LCD,blue mode,resolution 320×240,color
Remark:Besides the above touch screen, users could choose other kinds of transducer as well
(6)Relay contact experiment module
1)ZYJC01 relay contact control experiment wall box(1)    
Provide three AC contactors(winding voltage 220V),one thermal relay,one electronic time relay(electricity relay,working voltage 220V),three light buttons(red、green、yellow),two travel switches
2)ZYJC02 relay contact control experiment wall box(2)    
Provide four intermediate relays(winding voltage 220V),one thermal relay,two permutators、one button,transformer(220V/26V/6.3V)、commute circuit、dynamic braking resistor(10Ω/25W)
3)ZYJC03 jacket socket interface convert panel      
Provides two kinds of different jacket sockets interfaces for PLC host module wall box to control the AC working devices
4)ZYJC04 AC input unit panel(1)      
Provide two self-reset buttons(red、green,working voltage 220V)
5)ZYJC05 AC input unit panel(2)     
Provides two self-locked buttons(red、green,working voltage 220V)
6)ZYJC06 AC input unit panel(3)     
Provides two knob switches(red、green,working voltage 220V)
7)ZYJC07 AC input unit panel(4)     
Provide one emergency stop button switch(working voltage 220V)
8)ZYJC08 AC output unit panel           
Provides two indicator lights(red、green),one buzzer(working voltage 220V)
Remark:ZYJC03~ZYJC08 are installed at the bottom of the table wall box area, each table could install 5 boxes at one time.

III. Experiments
(1)Basic instruction program practice experiments
1)and, or, non basic logic instruction experiment
2)set, reset and pulse instruction experiment
3)timer, counter experiment
(2)Program design training experiments (lamplight analog)
1)traffic signal light analog control experiment
2)multi-liquid mixing analog control experiment
3)8 segment LED digital display control experiment
4)accommodation distribution analog control experiment
5)fancy lantern analog control experiment   
6)water tower water level analog control experiment 
7)steel rolling process analog control experiment
8)manipulator analog control experiment
9)four section transmission belt analog control experiment
10)five phase stepping motor analog control experiment
11)assembling line analog control experiment
12)Y/△ reversing start analog control experiment
13)sky tower light analog control experiment
14)fountain analog control experiment
15)auto-control shaping machine analog control experiment
16)auto washing machine analog control experiment
17)plating product line analog control experiment
18)vending machine analog control experiment
19)neon lamp analog control experiment
20)material handling vehicle analog control experiment
21)quiz responder analog control experiment
(3)Auto-control movement experiments (motor drive)
1)four storey elevator control experiment
2)material transmission loading control experiment
3)motor bi-direction rotation and dynamic braking control experiment
4)series resistance reduction voltage start control experiment
5)tool magazine selection control experiment 
6)worktable auto cyclic control experiment
(4)Industrial module and network communication experiments
1)PRO TOOL industrial touch screen configuration software basic operation experiment
2)WinCC Flexible industrial touch screen configuration software basic operation experiment
3)industrial touch screen basic operation experiment
4)industrial touch screen and PLC communication experiment
5) transducer basic operation experiment
6)transducer and PLC communication experiment
7)touch screen control transducer speed regulation experiment
8)touch screen control three phase asynchronous motor start-stop experiment
9)touch screen control three phase asynchronous motor operation time
10)touch screen control three phase asynchronous motor bi-direction rotation experiment
11)PPI network communication experiment between two S7-200 PLC
12)PPI network communication experiment among multi S7-200 PLC
13)S7-200 CPU program and control experiment by PROFIBUS-DP network
14)S7-200 CPU remote program and control experiment by Ethernet
15)S7-200 CPU communication experiment by Ethernet
16)S7-200 CPU remote program and control experiment by telephone network
17)S7-200 CPU communication experiment by telephone network
(5)Physical model control experiment
1)grab physical control model experiment
2)temperature control physical model experiment
3)four storey elevator physical control model experiment  
(Remark:to complete expansion experiment and model experiment, users need to choose corresponding modules and physical models)

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